Grades of Copper Enamelled Winding Wires:
1. Solderable Polyurethane Enamelled Round Copper Wire, Class 130, along with a Bonding Layer
2. Solder capable polyurethane enamelled round copper wire. It comprises thermal capacity of 120°C, 130°C and 155°C. The diameter ranges from 0.08 mm to 1.00 mm and can be employed in Transformers, Electronic, Meters, and Communication Devices.
3. Polymide-imide enamelled round copper wire, Class 200
4. Paper Covered Rectangular Copper Wire
5. Polyesterimide enamelled rectangular copper wire. It comprise Thermal Capacity of 180°C. This kind of enamel wire is employed in High Power Motors.
6. Polyester or Polyesterimide Over coated by Polyamide-imides Enamelled Copper Wire. With thermal capacity of 200°C and diameter range from 0.1mm to 1.6mm, they are employed in Transformer, Microwave oven, and Air-conditioning Motors.
7. Polyester Enamelled Round Copper Wire that is Class 155. Polyester Enamel wire can be employed in Motors for Household Application and Appliances.
8. Glass-fibre Wound, Bare or enamelled rectangular copper wire, Polyester or Polyesterimide Varnish-treated, temperature index 180
9. Glass-fibre wound, bare or enamelled rectangular copper wire, polyester or polyesterimide varnish-treated, temperature index 155
10. Glass-fibre wound, silicone varnish treated bare or enamelled rectangular copper wire, temperature index 200
11. Polyester Enamelled Round Copper Wire that is class 130 L
12. Glass-fibre braided, bare or enamelled rectangular copper wire, polyester or polyesterimide varnish-treated, temperature index 180
13. Aromatic polyimide tape wrapped round copper wires, that is Class 240
14. Aromatic polyimide tape wrapped rectangular Copper wire that is Class 240
Table depicting increase in dimensions because of enamel (synthetic) covering
Grade of covering
Minimum increase (mm)
Maximum increase (mm)
Fine
Medium
Thick
0.035
0.060
0.100
0.150
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Some Other Techniques of Winding are Brazing, Hot stacking, Banding the armature, Cord bands, Steel bands
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