Introduction to Lead swing
One of the very much significant operations in winding an armature is to lace the coil leads in the proper commutator bars. Leads might be located in the bars in any of the three dissimilar positions, relies on the original location.
The following technique is employed in ascertaining the position of the leads in the commutator.
Stretch a piece of cord or string via the centre of a slot, as displayed in below diagram, a, b, & c.
Note: whether it is in alignment along with the commutator bar or with the mica among the bars.
If the data call for a lead swing of the 3 bars to the right, lace the lead of the first coil 3 bars to the right, counting the bar which lines u with the slot as number 1. All the another leads follow in succession.
If the slot's centre is in line with the mica, refer the bar to the right of the mica as bar number1. Connection of winding ends with the commutator segments.
Later than winding the armature, the end leads of the armature conductors are laced in the slits of the commutator raisers. (Raiser slits have to be appropriately cleaned and well reared to receive the conductors.)
For safe and good electrical contact, these conductors are well cleaned to eliminate insulation and dirt. After that the conductor ends are laced in the particular raiser slits and soldered brazed / hot-stacked.
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An easy and most general method to test armature winding for short and open coils is through a growler.
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