Using the bottleneck-based method what is the product mix


The senior management a CML Watercraft would like to determine if it is possible to improve the profitability by changing the existing product mix.  Currently, the product mix is determined by giving resource priority to the highest contribution margin watercraft.  CML Watercraft always has a contingent of 10 workers on hand; each worker is paid $25 per hour.  Overhead costs are $35,000 per week.  The plant operates 18 hours per day and 6 days per week. Labor is considered a fixed expense because the workers are paid for their time regardless of their utilization.  The production manager has determined that workstation 1 is the bottleneck.  Detailed production information is provided below.


Model

 


A

B

C

Price

$450

$400

$500

Material Cost

$50

$40

$110

Weekly Demand

100

75

40

Processing Time Station 1

60 min

0 min

30 min

Processing Time Station 2

0 min

0 min

60 min

Processing Time Station 3

10 min

60 min

0 min

Processing Time Station 4

20 min

30 min

40 min

  • Using the traditional method, which bases decision solely on a products contribution to profits and overhead, what is the product mix that yields the highest total profit? What is the resulting profit?
  • Using the bottleneck-based method, what is the product mix that yields the highest total profit? What is the resulting profit?

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Operation Management: Using the bottleneck-based method what is the product mix
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