Finding the capacity requirements


Assignment:

AlwaysRain Irrigation, Inc., would like to determine capacity requirements for the next four years. Currently two production lines are in place for making bronze and plastic sprinklers. Three types of sprinklers are available in both bronze and plastic: 90-degree nozzle sprinklers, 180-degree nozzle sprinklers, and 360-degree nozzle sprinklers. Management has forecast demand for the next four years as follows:


YEARLY DEMAND

1 (IN 000s) 2 (IN 000s) 3 (IN 000s) 4 (IN 000s)
Plastic 90 34
46
59
58
Plastic 180 14
19
20
19
Plastic 360 47
59
67
65
Bronze 90 4
5
6
13
Bronze 180 5
5
4
9
Bronze 360 10
11
18
19

Both production lines can produce all the different types of nozzles. The bronze machines needed for the bronze sprinklers require two operators and can produce up to 15,000 sprinklers. The plastic injection molding machine needed for the plastic sprinklers requires four operators and can produce up to 250,000 sprinklers. Three bronze machines and only one injection molding machine are available.

What are the capacity requirements for the next four years? (Assume that there is no learning.) (Enter the demand values in thousands. Round your answers to 2 decimal places.)


Year 1 Year 2 Year 3 Year 4
Plastic



Demand for plastic sprinklers







Percentage of capacity used
%
%
%
%
Machine requirements







Labor requirements







Bronze



Demand for bronze sprinklers







Percentage of capacity used
%
%
%
%
Machine requirements







Labor requirements








Your answer must be typed, double-spaced, Times New Roman font (size 12), one-inch margins on all sides, APA format and also include references.

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Operation Management: Finding the capacity requirements
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