Assignment -
The components of a gear box are shown in figure 2. Choose specific car to solve the questions.
Task A -
1. Collect the specifications of various mechanical components that you need to design the Gear Box assembly and break system.
2. Identify the material you are going to select for each mechanical component. Justify your answer with mechanical properties.
3. Explain the power transmission system of the given Gear Box assembly with diagrams.
Task B -
4. Explain the codes and standards applicable for the various mechanical components you need to refer for the design.
5. Use the shaft design procedures for analyzing components of the system. How will you decide the diameter of the shaft? Assume data and prove analytically.
Task C -
6. Use the gear design procedures for analyzing the components of the system. How will you check the static, dynamic and wear load of the gears? Assume data and prove analytically.
7. Collect the details of car break system for analyzing. Assume data and prove analytically the energy transfer involved during braking.
Task D -
8. Explain how static and variable loading affect the working of the system.
9. What do you understand by the term design for robustness? How will you modify the design of gear box for robustness?