Efficiency of manufacturing operations


Assignment:

A car manufacturer is looking to reorganize and increase the efficiency of its manufacturing operations, and is currently looking at an engine assembly line, which makes three different engines (1.8, 2.0 and 2.5litre). The prices charged for the engines are £2,500, £2,850 and £3,750 respectively, while the inputs required to make each of the engines are listed in the table below:

Product                   Basic    Medium    High    Max. Available
Aluminium            10 units    11 units    12 units       52,000
Other Metals        5 units      7 units       6 units         30,000
Other Materials     6 units    4 units        9 units        28,000
Labour                 2 hours     2 ¼ hours   2 ½ hours  10,000

 

The costs for the inputs are £25 per hour for Labour and £100, £120 and £35 per unit for Aluminium, Other Metals and Other Materials, respectively. There is also a maximum daily demand for the engines, which is 4,000 1.8litre, 3,500 2.0litre and 2,000 2.5litre.

Formulate this problem as a linear program and use Excel's Solver to arrive at a solution. Write a short report describing your procedure, justify your formulation and give a recommendation to the firm on the best daily production mix.

Provide complete and step by step solution for the question and show calculations and use formulas.

 

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Other Management: Efficiency of manufacturing operations
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