1) name a machine tool that could be used to carry out the following processes.
A) make a curved cut in MDF
B) turn and shape a piece of wood
C) sharpen a chisel blade
2. A piece of mild steel 4mm thick needs a hole adding to it.
A) suggest a suitable machine tool to use to make the hole
B) suggest a suitable drill bit to use to make the hole
3. A manufacturer has been asked to make the piston head.
Describe the machine tools and processes that would be used to make the piston head from an aluminium round bar of 60mm diameter and 150mm length.
4. An anvil is used in bending and shaping some metals
A) name one metal that is often shaped using an anvil
B) describe the process by which metal is formed into shape using an anvil.
5 the bracket is made from 5 mm thick mild steel
A) describe how you would prepare a flat piece of metal so if is ready for bending
B) draw a diagram to show how you would make the bend in the bracket. Name any equipment you would use.
6. A book end is made using acrylic
A) suggest one piece of equipment that could be used to bend the acrylic.
B) describe the process used to bend the acrylic
7. A design for a wooden rocking chair. The rockers are made from strips of laminated wood.
A) explain what laminated wood is.
B) use notes and sketches to show clearly how you would make the rockers in a school workshop
8. Using notes and sketches, show how a plastic bottle can be made using blow moulding.
9. Suggest one suitable manufacturing process for each of the following products
A) a key
B) aluminium bannister rails
C) a plastic bucket
10. Draw a diagram to show how extrusion is carried out. Add labels and notes where necessary.