Sunk costs for this decision


Assignment:

Two machines:

Category Old Machine New Machine Difference
       
Acquisition Cost $300,000 $360,000  
Remaining Life 4 years 4 years  
Salvage value now $100,000 -  
Salvage value at the end of 4 years $4,000 $6,000  
Annual operating costs $140,000 80,000  
Defect Rate 5% 2.50%  
Units Produced Annually 100,000 100,000  

Annual operating costs for the old machine are $140,000. The new machine will decrease annual operating costs by $60,000. These amounts do not include any charges for depreciation. The company used the straight-line depreciation method. These estimates of operation costs exlude rework costs. The new machine will also result in a decrease in the defect rate from the current 5% to 2.5%. All defective units are reworked at a cost of $1.00 per unit. The company, on average, produces 100,000 units annually.

Questions:

Should the company replace the old machine with the new one? I have to list all relevant costs

What costs should be considered sunk costs for this decision?

What other factors may affect the manager's decision?

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Accounting Basics: Sunk costs for this decision
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