A flux-cored arc-welding process is used to join two low


A flux-cored arc-welding process is used to join two low alloy steel plates at a 90° angle using an outside fillet weld. The steel plates are 1/2 in thick. The weld bead consists of 55% metal from the electrode and the remaining 45% from the steel plates. The melting factor of the steel is 0.65 and the heat transfer factor is 0.90. The welding current is 75 A and the voltage is 16 V. The velocity of the welding head is 40 in/min. The diameter of the electrode is 0.10 in. There is a core of flux running through the center of the electrode that has a diameter of 0.05 in and contains flux (compounds that do not become part of the weld bead).

(a) What is the crosssectional area of the weld bead?

(b) How fast must the electrode be fed into the workpiece?

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Mechanical Engineering: A flux-cored arc-welding process is used to join two low
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