A flexible machining system is being planned that will


A flexible machining system is being planned that will consist of four workstations plus a part-handling system. Station 1 will be a load/unload station. Station 2 will consist of horizontal machining centers. Station 3 will consist of vertical machining centers. Station 4 will be an inspection station. Four the part mix that will be processed by the FMS, the workloads at the four stations are as follows: WL1 = 7.5 min, WL2 = 22.0 min, WL3 = 18.0 min, and WL4 = 10.2 min. The workload of the part-handling system WL5 = 8.0 min. The FMS will be operated 16 hours per day, 250 days per year. Maintenance will be performed during nonproduction hours, so uptime proportion (availability) is expected to be 97%. Annual production of the system will be 50,000 parts. Determine (a) the number of machines (servers) of each type (station) required to satisfy production requirements and (b) the utilization of each station. (c) What is the maximum possible production rate of the system if the bottleneck station were to operate at 100% utilization?

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Operation Management: A flexible machining system is being planned that will
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